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Flap Disc Grit Selection: A Practical Guide

Grit selection should be driven backwards from what happens after grinding. If the part is going straight to paint, you need a finer scratch than if it is going to be welded over.

Quick reference

  • P40 — heavy weld blending, stock removal
  • P60 — general blending, most common shop grit
  • P80 — finishing before primer
  • P120 — light deburring and pre-polish

Type 27 or Type 29

Type 27 flat discs suit flat surfaces and edge work. Type 29 conical discs put more abrasive on the face and cut faster at a shallow angle, which is why they dominate weld blending.

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